Infrastructure
Boiler and Briquette
Boiler & Water plays an important role in Textile Industry providing the heat and moisture needed for many processes.
These processes include: Pre-treatment: Removing dirt, oil, and other contaminants from fabric.
Dyeing: Heating the dyebath and helping the dye penetrate the fabric.
Printing: Heating the printing inks and helping the inks adhere to the fabric.
Finishing: Adding a protective finish to the fabric, and removing wrinkles
We have a Steam Boiler and a Thermopac boiler installed in our unit for our daily operations. Keeping all environmental scenarios in mind we use Fire Briquette to ignite our Boilers. They keep the boiler ignited for a
long period of time at a minimal cost.
PTP Plant On the left you can see a PTP Plant that.
U-Jet
In this process the fabric is sent in a U shaped tube
known as Jet, where the starch and unwanted sizing
agents are removed from the warp yarn without
impacting the fabric strength. This process is know as
RFD (Ready for Dyeing). U-jet machines are also used
for Polyester fabric dyeing
Printing(Flat Bed & Rotary)
Our mill is equipped with modern technology printing
machines(1 Flat-Bed machine, 1 Flat-Bed With 4 Color
Rotary and a 6 Color Rotary machine) with highly skilled
labors for precise results. Also, here the chemicals used
for printing are of companies such as Jakozol, Zydex
and many more. Playing with these companies product
line benefits us as well as the customer. These
companies has GOTS(Global Organic Textile Standards)
certification
Hydro
Once the fabric is dyed or a printed fabric is washed,
then we use hydro machine to extract the excess
water from the fabric. It can remove up to 95% of the
water consuming less energy than other drying
methods. Also known as Centrifuge.
Zero-Zero
This process involves spraying the fabric with water
and then pressing the fabric against a steam-heated
cylinder covered with a thick blanket of rubber. The
purpose of the process is to shrink fabrics in such a way
that textiles made up of these fabrics do not shrink
during washing. The fabric treated in this process gives
it a smooth, soft and lustre feel, increases the free fall
of the fabric. Thus, making it a silky-smooth fabric with
color vibrancy and a flowing liquid-like drape.
PTP Plant
On the left you can see a PTP Plant that is installed in
our unit to semi-treat the wastewater before releasing
it into sewage line. This semi treated water flows
through the sewage line to an ETP plant (i.e. run by the
association), where the water is completed treated
before it is released into the environment.
Open Tub Jigger
So, basically in this process the RFD fabric is taken onto
a jumbo Jigger, where the fabric is passed through a
dye bath from one end to another end in a circulation
manner, for an even dye and better result.The dyes and
chemical used in this process are of companies such as
Colortex, Jakofix, Dyestuff and many more.The very
reason behind using these branded companies is to
deliver a quality fabric in terms of Fastness, depth and
Brightness.
Continuous Loop Ager
Once the fabric is printed, we further process the
fabric into a heated chamber (at 150’C) for 7-8 minutes.
This process helps in fixation of print and make them
last a little longer (Pigment Prints). For Procion &
Discharge prints ager process is must as it helps in
fixation and visibility.
Hot-Air Stenter
As the word tentering means stretching of cloth, so in
this process the fabric passes through the heated
chamber, where creases and wrinkles are removed, the
weave is straightened, and the fabric is dried to its final
size. Here the fabric is treated with chemicals like
silicone, softener, P.E, MB, DEG, and many more to
increase its body
Foil Print
Foil printing involves applying a thin layer of metallic foil
to fabric using heat and pressure. As the heat is applied,
the foil adheres to the areas with adhesive, resulting in
a stunning metallic finish. It can be used to apply foil to a
variety of fabrics, including cotton, velvet, woven
fabrics, and bi-stretched fabrics. The foil can last a long
time if applied correctly.
Singeing
This is the first step after the woven fabric is batched
up for Rfd process. The fabric is directly exposed to a
hot burning surface where it removes unwanted fibre,
yarn ends and fuzz to produce a clean, even surface.
This process is also known as Gassing.
Open stenter
In this stage the dried dyed fabric is batched upon a
batcher according to the given program. It can be
either a 4 matching combo, 6 matching combo or a
single matching combo.
Open width Washing range
It is the after print washing process for Procion and
Discharge prints. It removes unfixed dyestuff, gum,
and other chemicals from the fabric. Therefore,
improves fabric quality
Felt Calender
In this process the fabric is passed between
cylinders at high temperatures and pressures to
flatten the textile material, to shine it and to give it a
brighter and flatter appearance. So, we have 2 types
of Calender machine, a 5 Roll Calender machine and
a 3 Roll Calender
Fabric Rolling Machine - Packing
Once the fabric is completely processed it undergoes
certain test like color fastness, rubbing test and
shrinkage test. Once the quality is approved the fabric
is thoroughly checked and packed. So, we use fabric
rolling machine to inspect, measure and roll the fabric.
Thus, easy to store and transport.
Now our fabric is all set to dispatch to its end user.
Laboratory
